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Crystalline silicon solar cells: single crystal & polycrystalline      Bookmark and Share

Crystalline silicon solar cells: single crystal & polycrystalline

Crystalline silicon (c-Si) has been used as the light-absorbing semiconductor in the most solar cells, even though it is a relatively poor absorber of light and requires a considerable thickness (several hundred microns) of material. Nevertheless, crystalline silicon (c-Si) has proved convenient because it yields stable solar cells with good efficiencies (11-16%, half to two-thirds of the theoretical maximum) and uses process technology developed from the huge knowledge base of the microelectronics industry.

Two types of crystalline silicon are used in the industry.

The first type of crystalline silicon is monocrystalline (single crystal), produced by slicing wafers (up to 150mm diameter and 350 microns thick) from a high-purity single crystal boule.

The second is multicrystalline (Polycrystalline) silicon, made by sawing a cast block of silicon first into bars and then wafers. The main trend in crystalline silicon cell manufacture is toward multicrystalline technology.
Crystalline silicon solar cells

For both mono- and multicrystalline Si, a semiconductor homojunction is formed by diffusing phosphorus (an n-type dopant) into the top surface of the boron doped (p-type) Si wafer. Screen-printed contacts are applied to the front and rear of the cell, with the front contact pattern specially designed to allow maximum light exposure of the Si material with minimum electrical (resistive) losses in the cell.

The most efficient production cells use monocrystalline (single crystal) c-Si with laser grooved, buried grid contacts for maximum light absorption and current collection.

Some companies are productionizing technologies that by-pass some of the inefficiencies of the crystal growth/casting and wafer sawing route. One route is to grow a ribbon of silicon, either as a plain two-dimensional strip or as an octagonal column, by pulling it from a silicon melt.

Another is to melt silicon powder on a cheap conducting substrate. These processes may bring with them other issues of lower growth/pulling rates and poorer uniformity and surface roughness.

Each crystalline silicon (c-Si) cell generates about 0.5V, so 36 cells are usually soldered together in series to produce a module with an output to charge a 12V battery. The cells are hermetically sealed under toughened, high transmission glass to produce highly reliable, weather resistant modules that may be warrantied for up to 25 years. 

Modules are designed to meet rigorous certification tests set by international standards agencies.

 

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