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6-pulse Technology and Harmonics (part 9): Drive Configurations and Harmonic Orders

Please note that the listed harmonic orders are one number below and one above "6" and "12," respectively. In fact the relationship of pulse number to harmonic order is expressed by the equation: h = kq ± 1

Where "h" is the harmonic order, "k" is any integer, and "q" is the pulse number of the device/circuit. 

6-pulse Technology and Harmonics (part 8)

Phase manipulation

This can also be achieved by using dual-wound transformers, where the primary is delta and the secondary is wound with two output windings: a wye and a delta. The result is on transformation being 30° apart, creating the equivalent of a 12-pulse unit. The same result is achieved by using two transformers, one wired delta-delta, and the other delta-wye. The figure above shows this application. 

6-pulse Technology and Harmonics (part 7)

Tuned passive filters
Tuned passive filters

When installed close to the line-side terminals of the equipment, filters provide the lowest impedance path for the harmonics currents to flow. Thus these currents will not be introduced into the rest of the distribution system, where they can cause wave distortion and damage or tripping of power factor correction capacitors. The figure above shows this concept.  

6-pulse Technology and Harmonics (part 6)

The 5th harmonic is a negative sequence harmonic, and the resulting magnetic field revolves in a direction opposite to that of the fundamental field at a speed five times that of the fundamental field. And the 7th harmonic is a positive sequence harmonic, with a resulting magnetic field revolving in the same direction as the fundamental field at a speed of seven times the fundamental. The net effect is a magnetic field revolving at a speed of six times the speed of the rotor.  

6-pulse Technology and Harmonics (part 5)

It's said by some experts that harmonics can significantly impact the motors, basically through voltage distortion. This voltage distortion at the motor's terminals translates into harmonic fluxes within the motor. These harmonic fluxes don't contribute much to motor torque. However they do rotate at a frequency different than the rotor synchronous frequency. In turn it induces high-frequency currents in the rotor.  

6-pulse Technology and Harmonics (part 4)

One way of looking at this is shown in Figigue 2 below, we see a power factor (PF) improvement curve superimposed over a harmonic resonance curve. 
power factor (PF) improvement curve superimposed
 

Note that the 5th and 7th order harmonics are shown interfering across a wide area of capacitor addition, specifically in the high power factor (PF) area, in which you would normally want to have their performance characteristic. As you can see from the figure, the interference is significant. 

6-pulse Technology and Harmonics (part 3)

Production of harmonics by line-commutated converters is related to the pulse number of the device. The harmonic spectrum of a 6-pulse drive consists of the 5th harmonic (300 Hz) and 7th harmonic (420 Hz) as the lowest predominant orders.
 

Power Factor improvement vs. harmonic resonance 

6-pulse Technology and Harmonics (part 2)

The figure below shows a basic 3-phase, 6-pulse, pulse-width modulation (PWM) drive (VSD). 
variable-speed drive
 

All pulse-width modulation (PWM) drives contain the following main parts, with subtle differences in hardware and software components. The input section of the pulse-width modulation (PWM) is the converter, and it contains six diodes (arranged in an electrical bridge). These diodes convert AC power to DC power.  

6-pulse Technology and Harmonics (part 1)

Most modern industrial facilities have the applications of nonlinear loads. These nonlinear loads represent a significant portion of the total facility load. As a result, Harmonic currents will be injected into the power system, which will cause harmonic distortion in voltage.
 

Compounding this problem is the fact that these nonlinear loads typically have a low power factor (PF), forcing many industrial facilities to use capacitor banks to improve power factor (PF) to avoid utility penalty charges.  

Dynamic Braking Resistor

Dynamic Braking Resistor is a high power / wattage resistor. This is used by a electric motor to assist in the process of dynamic braking. Pls refer to this article for more details: dynamic braking.  
 

We know that DC motors, unlike AC motors, act like a electrical generator when the motor has been disconnected from the power source. The DC motor functions like a generator due to the DC motors permanent magnet. The resistance to rotation causes the dynamic braking. The voltage and current produced by the DC motor is directed into the dynamic braking resistor to dissipate the heat energy.  


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