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What is a vector VFD (AC drive)?

 A vector AC drive uses feedback from what is happening at the motor (measuring) to make changes in the output of the drive in order to affect the desired outcome with the motor, such as speed or torque accuracy.

 
The vector drive will always require that the motor have an encoder. If it does not, the VFD (AC drive, frequency inverter, variable speed drive) is running in sensorless mode of vector control operation, or open loop vector control. 
 
Below is the image of 575VAC vector VFDs (AC drives):

575vac vector VFD

What is scalar or V/F control?

 With no feedback mechanism, the AC drive has no idea if the motor is responding correctly to that command. The drive just keeps humming along, blissfully ignorant even if changes in the load cause the motor to slow down, or if the line voltage drops. 

scalar control AC drive

Above is the picture of one scalar control (V/F control) AC drive in the market. 
In scalar control or Volts/Hertz control, the drive essentially acts as a power supply of a selected frequency and proportional voltage. 

Can I control multiple motors from one AC drive (variable speed drive, frequency inverter)? (part 3)

 Below we give one example for you to understand better.

EXAMPLE : 3 motors @ 460 volts AC
5 HP @ FLA (full load amps)
 
5 HP @ FLA (full load amps)
10 HP @ FLA (full load amps)
 
If all 3 motors are accelerated, decelerated and run in unison, the sum of the connected motor FLA (full load amps) allows use of a 20 HP drive. 

Can I control multiple motors from one AC drive (variable speed drive, frequency inverter)? (part 2)

 The drive should always be sized equal to or greater than FLA (full load amps). Drive operation will enable all motors to accelerate / decelerate and maintain a constant relationship of speed to one another. 

 
To safely run multiple motors from one single variable frequency drive (AC drive, VFD, VSD), some additional points should be noted:
1. The relative speed of one motor to another cannot be changed, when they are connected to a common AC drive.
2. The AC drive will require separate thermal protection for each motor.
3. A motor cannot be picked up (started) while other motors are already on the drive, unless the selected drive is sufficiently oversized.

Can I control multiple motors from one AC drive (variable speed drive, frequency inverter)? (part 1)

variable frequency drive is sized so that its amp rating exceeds the sum total of all the connected motors by a factor determined by the type of connected load. Meanwhile individual motor overload and short circuit protection should be provided. 
 

Even so, in some cases, special attention should be given to the motor lead lengths. 

How is it Possible to Save your Company Money, with Variable Speed Drives (VSDs, AC drives)? (part 4)

 Regulating the motor speed has the added benefit of easily accommodating capacity rises without extra investment, as speed increases of 5-20% is no problem with an AC variable speed drive (variable frequency drive, VSD, VFD, AC drive, frequency inverter) as long as there is enough spare capacity in the system.


Below is the figure of the comparison of AC drive (VFD, VSD) and other methods on fans system.
 
Figure 2: Fan applications are extremely well suited for variable speed drives (VSDs, VFDs)
VSD on Fan application
 

How is it Possible to Save your Company Money, with Variable Speed Drives (VSDs, AC drives)? (part 3)

 As a small reduction of the speed can make a big difference on the energy consumption in fan and pump systems. In fact, as many fan and pump systems run at less than full capacity a lot of the time, a variable frequency drive (variable speed drive, VSD, VFD, AC drive, frequency inverter) can make huge savings on energy, compared to a motor driving an application under other mechanical controls

 
A variable frequency drive (variable speed drive, VSD, VFD, AC drive, frequency inverter) can also make it possible to stop a motor completely when it is not required as re-starting with a variable frequency drive 

How is it Possible to Save your Company Money, with Variable Speed Drives (VSDs, AC drives)? (part 2)

 Below is the figure of the comparison of AC drive (VSD) and other methods on pumps.

 
Figure 1: Using a variable speed drive is the most efficient way of controlling pumps

AC drive (VSD) on pumps

 
From the statistics data, a pump or fan running at half speed consumes just one-eighth of the energy of one running at full speed. Let's put differently: the power required to run a pump or a fan is proportional to the cube of the speed. This means that if 100% flow requires full power, 75% flow just requires (0.75)^3= 42% of full power, and 50% flow requires (0.5)^3= 12.5% of the power. 

How is it Possible to Save your Company Money, with Variable Speed Drives (VSDs, AC drives, frequency inverters)? (part 1)

 Running a motor at full speed while throttling the output is just like driving a car with one foot on the accelerator and the other on the brake. Sounds ridiculous? Yes. it's absolutely a part of the produced output immediately goes to waste. 

 
An AC drive (variable speed drive, VFD, frequency inverter) can save over 60% of the energy. Absolutely remarkable! It's much more than we expect! This is possible as it controls the energy at source, only using as much as is necessary to run the motor with the required speed and torque. It's much in the same way as the accelerator in the car controls the engine revs. 

AC drive (VFD Drive, VSD Drive) Can Save Over 30% In Energy Costs (part 5)

 The energy savings for operating point A1 over P1 is 17.8 KW (Refer to figure 2 below). If the cost of electricity is $0.06 per KWH, and the system operates for 1,000 hours at 4,000 GPM, the savings utilizing an VFD (AC drive, VSD drive, frequency inverter), is $1,068. If the flow is 3,000 GPM for 1,000 hours, the savings is $2,376. As you can see, the savings on energy bill can be significant over the life of the installation.

 
Figure 2
VFD
 


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